Advanced Manufacturing and Sustainable Logistics - 8th International Heinz Nixdorf Symposium, IHNS 2010, Paderborn, Germany, April 21-22, 2010, Proceedings (Lecture Notes in Business Information Processing, Vol 46)

Title Page

Preface

Organization

Table of Contents

Keynotes

A Concept for an Accurate and Closely Coordinated Production

Introduction

Reducing the Diversity of Variants in Production Networks

Planning of Multilevel Flow Production – System Structures in Bordered Workstations

Reconfiguration of Conveyor Belt Coordination with Open Station Boundaries

Two Level Multi - criteria Lotsizing

Rolling Horizon and Online Optimization

Sequencing of Production Orders / Open Station Boundaries

References

A Mesoscopic Approach to the Simulation of Logistics Systems

Introduction

Forms of Flow Process Representation

Event Scheduling

Mesoscopic Product Model

Multichannel Funnels as Main Components of a Mesoscopic Model

Standard Models for Allocation of Resources at a Funnel

Conclusion

References

Development of a Simulation Model for Multimodal, Cross-Company Logistics Networks

Introduction

Cross-Company Logistics Models

Logistics Networks

Consolidation of Shipments

The Evaluation Model and the Simulation

Application Platform for Simulation

Simulation Model for the Planning of Multimodal Transport

Application of the Modeling Approach to a Romanian Automotive Cluster

Concluding Remarks

References

Building Blocks as an Approach for the Planning of Adaptable Production Systems

Introduction

Basics, Problem, Scientific Questions and Need for Research

Basics

Problem, Scientific Questions and Need for Research

Concept Building Blocks for Adaptable Production Systems

Planning/Visualization Modules

Machining Modules

Material Flow Modules

Information Flow Modules

Energy Flow Modules

Fields of Application and Deployment

References

Challenges for the Provision of Process Data for the Virtual Factory

Time Management Views on Production Processes

The Need for Time Management Data

The REFA View Concept

Deterministic and Stochastic Modelling of Time Data

Modelling Sequential and Interlinked Production Processes

Provision of Time Management Data

The Export of Sequential Process Data to the {\it FEMOS} Simulation Procedure

Export of Interlinked Process Data to the {\it FEMOS} Simulation Procedure

The Need for Further Developments

References

Application of Operations Research Techniques to the Redesign of the Distribution Systems

Introduction

Methodological Background

Case Studies

Computational Experiments

Conclusions

References

Simulation in Production and Logistics: Trends, Solutions and Applications

Introduction

Research and Development Trends

Positioning DES within the Digital Factory

Implementing Quality in Simulation Studies

Assisting in Performing Simulation Tasks

Trends in Applications

New Paradigm: Autonomous Control in Production and Logistics

New Application Fields: Biomass Conversion Networks

Summary

References

Logistics in the Context of Humanitarian Operations

Introduction

Disasters and Humanitarian Crises

Definitions

Characteristics and Challenges

Outlook

References

Sustainable Process Management - Status Quo and Perspectives

Sustainable Processes?

Sustainability - Definition and Description

Green IT

Sustainability on the Process Level

Idealized Model

Available Instruments

Discussion

Summary and Outlook

References

Supply Chain Management

A Model for Quantifying Impacts of Supply Chain Cost and Working Capital on the Company Value

Introduction

Conceptual Elements

The Quantification Model

Illustration Example from Industry

Conclusion

References

Assessing the Effects of Assortment Complexity in Consumer Goods Supply Chains

Introduction

Assortment Complexity in Consumer Goods Supply Chains

Problem Statement

Solution Approach

Modelling Product Assortments as Production and Distribution Networks

A Heuristic for Inventory Allocation

Setting Planning Buffers and Planned Production Quantities

Applications and Results

Conclusions

References

Dynamic Supply Loops – A Concept for Flexible and Faster Automotive Supply Network Management

Introduction

Efficient Supply Chains through Customize-to-Order

Step-Change in Component and System Technologies

Individually and Highly Reactive Supply Chain

Main Benefits and Targets of Dynamic Supply Loops

Selected Achievements

Conclusion

References

Development of a Lean Quality Management System: An Integrated Management System

Introduction

Integrated Management Systems in Industry

Development of a Lean Quality Management System

Definition of Requirements

Merging of Requirements

Application Procedure of the Lean Quality Management System

LQMS-Audit

LQMS Implementation

The LQMS in Industry Practice

Outlook

References

Integrated Adaptive Design and Planning of Supply Networks

Introduction

State of the Art

Methodical Basis

Mathematical Framework

Integration of Static SCD and Dynamic SCP Models: Concept

Integration of Static SCD and Dynamic SCP Models: Formal Statement

Using ISO 10303-224 for 3D Visualization of Manufacturing Features

Introduction

Geometric Product Models

Feature-Based Modeling

Definition and Classification of Features

Creating Features

Feature-Based Design

ISO-Standard 10303

Architecture

Application Protocol 224

Automated Process Planning with AP 224

Implementing STEP

Conclusion

References

Discussion of Findings

Conclusions

References

Lean Intra-corporate Supply Chain Management for Complex Organizations

Introduction

Background – The Idea of Lean Intra-corporate Supply Chain Management

Business and International Strategy

Organizational Structure and Business Rules

Objectives, Metrics, Roles and Responsibilities

Deriving the Corporate Supply Chain Profile

Evaluating the Supply Mode Matrix and Deriving Action Recommendations

Summary

References

Up-to-Date Supply Chain Management: The Coordinated (S, R) Order-Up-to

Prologue

Classical (S, R) Policy

Coordinated (S, R) Policy

Numerical Example

Managerial Implications of Coordinated (S, R)

Conclusion and New Directions in Coordinated Policies

References

Production Logistics/Industrial Engineering

Towards an Integrated Virtual Value Creation Chain in Sheet Metal Forming

Introduction

Integrated Virtual Value Creation Chain

Similarity Search for Identifying and Reusing Knowledge on Demand

Related Work on Similarity Search

Methodology

Cost Calculation for Quick and Precise Responses to Customers

Cost Calculation

Methodology

Blank Prediction, Process Planning and Process Simulation

Collision Detection and Optimization of Tool Structures

Related Work on Collision Detection

Methodology

Conclusions and Future Work

References

Using ISO 10303-224 for 3D Visualization of Manufacturing Features

Introduction

Geometric Product Models

Feature-Based Modeling

Definition and Classification of Features

Creating Features

Feature-Based Design

ISO-Standard 10303

Architecture

Application Protocol 224

Automated Process Planning with AP 224

Implementing STEP

Conclusion

References

Combined Working Time Model Generation and Personnel Scheduling

Introduction

The Four Phases of Demand-Driven Workforce Management

Staffing Demand Forecasts (Phase 1)

Designing Flexible Working Time Models (Phase 2)

Workforce Scheduling (Phase 3)

Working Time Management (Phase 4)

Combination of Phases

Demand-Oriented Working Time Models

Integrating the Phases 2 and 3: Lessons from Retail

Work of Others

Own Work

Transfer to an Application from Logistics

Description of the Problem

Results and Discussion

Conclusion and Future Work

References

Knowledge Oriented Implementation of Collaborative Supply Chain Management

Introduction

Supply Chain Management

Collaborative Supply Chain Management (CSCM)

Knowledge Oriented Prerequisites of Collaborative Supply Chain Management

Knowledge Modeling and Description Language (KMDL)

Knowledge Intensive Processes

Procedural Model

KMDL Layer Concept

Tacit and Explicit Knowledge.

Process and Activity View.

Integration of Knowledge Management into Supply Chain Management

Modeling CPFR

Potentials of KMDL

Conclusion and Outlook

References

Reference Modeling of an IT-Based Logistics System

Introduction

Production and Logistics as Interdependent Paradigms

Production Systems as a Reference Modeling Approach

Reference Modeling of an IT-Based Logistics System

References

An Autonomous Control Concept for Production Logistics

Introduction

Distributed Logistics Routing Protocol for Production

Evaluation

Problem Description and Instances

Reference Heuristics

Results

A Resource Based Mixed Integer Modelling Approach for Integrated Operational Logistics Planning

Introduction

A Resource Based View on Operational Logistics Planning

A Multi-period Multi-commodity Network Design Formulation

A Construction Heuristic

Case Study

Conclusions

Conclusion

References

Towards Agile Business Processes Based on the Internet of Things

Introduction

Initial Example

Big Picture

State of the Art

Blind Spot 1 – Awareness of the Environment

Blind Spot 2 - Awareness of the Actual Process Execution

Discrete Lot-Sizing and Scheduling Including Deterioration and Perishability Constraints

Introduction

Literature Review

Depreciation of Parts and Products

Simultaneous Lot-Sizing and Scheduling

Models Including Depreciation Constraints

Model Formulations

Numerical Results

Conclusion

System to Support Agile Business Processes

Agile Business Processes

Human Process Interaction Platform

Real World Integration

Outlook

References

Methods for the Calculation of CO${\_2}$ Emissions in Logistics Activities

Introduction

Existing Methods for the Calculation of CO${\_2}$ Emissions

The Greenhouse Gas Protocol

Databases for Emission Factors

CO${\_2}$ Calculation Tools

Conclusion

References

Operations Research Techniques

A p-Robust Capacitated Network Design Model with Facility Disruptions

Introduction

The p-Robust Network Design Model

GA-Based Hybrid Metaheuristic Algorithm

Representation Scheme

Fitness Function

Initial Population

GA Operators

The Learning Process

Constructing Search Tree.

Local Search.

Termination Criteria

Computational Results

Experimental Design

Algorithm Performance

Comparison with Other Robustness Criteria

Interpret p-Robustness

Conclusion

References

A Resource Based Mixed Integer Modelling Approach for Integrated Operational Logistics Planning

Introduction

A Resource Based View on Operational Logistics Planning

A Multi-period Multi-commodity Network Design Formulation

A Construction Heuristic

Case Study

Conclusions

References

Job Shop Scheduling with Buffer Constraints and Jobs Consuming Variable Buffer Space

Introduction

Literature Review

A Heuristic to Generate Initial Feasible Solutions

Computational Results

Conclusions

References

Maturity Progression Model for Sustainable Supply Chains

Introduction

Sustainable Supply Chains

Maturity Models

SSCM Maturity Model

Sustainability Modeling and Reporting System

Conclusion

References

Scenario Technique with Integer Programming for Sustainability in Manufacturing

Introduction

Scenarios for Sustainability in Value Creation

Mathematical Background of Scenario Technique

Scenarios for Remanufacturing Oriented Production Equipment Development

A Mathematical Model for the Scenario Technique

A Consistency Model

Counting and Clustering Solutions

Results

Scenario Generation

Scenario Description

Summary and Conclusion

References

Modelling Post-carriage Transport Costs in Groupage Networks

Introduction

Cost Model and Simulation Design

Objective and Framework

Assumptions and Cost Model

Estimating the Length of Tours in Ring-Radial Transport Networks

Results of Various Parameter Pretests

Simulation Results and Conclusions

Total Tour Length of the CVRP

Total Costs Related to Drop Distance

Marginal Costs Related to Drop Distance

Conclusion and Outlook

References

Discrete Lot-Sizing and Scheduling Including Deterioration and Perishability Constraints

Introduction

Literature Review

Depreciation of Parts and Products

Simultaneous Lot-Sizing and Scheduling

Models Including Depreciation Constraints

Model Formulations

Numerical Results

Conclusion

References

Humanitarian Logistics

Developing and Maintaining Trust in Post-disaster Hastily Formed Networks

Introduction

The Development of Trust in Post-disaster Hastily Formed Networks

The Development of Trust in Post-disaster Hastily Formed Networks

Operationalising the Swift Trust Framework in a Humanitarian Logistic Context

Role

Third Party Information

Category

Rule

Dispositional Trust

Trusting Behaviour in Humanitarian HFNs

The Development and Maintenance of Trust from a Physiological Perspective

The Danger of Excessive Trust

Operationalising and Testing in Different Settings

Summary

References

Humanitarian Cluster Leads as Fourth-Party Logistics Providers

Introduction

Approach

The Cluster Concept

Fourth-Party Logistics

Discussion

References

Simulation

An Efficient Heuristic Algorithm for the Traveling Salesman Problem

Introduction

Approximation Algorithms

Tour Construction

Tour Improvement

Branch and Bound

Ant Colony Optimization

The Held-Karp Lower Bound

The Integer Programming Model for Solving TSP

The Heuristic Algorithm for Solving Problem 1

The Termination Rule

The Upper Bound and the Lower Bound of the Algorithm

Fathoming Rule

Branching Strategy

Separation Rule

Computational Results

Conclusions

References

Control of Disassembly Systems Based on the Division of Labour by Means of Dynamically Adapting Routing Plans

Disassembly Systems Based on the Division of Labour

Dynamically Adapting Routing Plans

Method to Control Disassembly Systems Based on the Division of Labour

Extending Manufacturing Control by Disassembly-Specific Parameters

Control Measures for Disassembly Systems

Integrating the Developed Control Measures into a Global Concept

Verification by Means of a Pilot Example

Potentialities for Further Increasing the Efficiency of Disassembly Systems

References

Integrated Production Program and Human Resource Allocation Planning of Sequenced Production Lines with Simulated Assessment

Introduction

Tasks of Production Scheduling

Synchronized Production Lines

Sequencing

Production Cycle

Capacity and Human Resource Planning Functions

Correlation between Production Program and Human Resource Allocation Planning

Solutions Approach

Results

Summary and Outlook

References

Simulation of Container Traffic Flows at a Metropolitan Seaport

Introduction

Research Motivation and Objectives

Paper Outline

Containerization

Container Terminals and Handling Equipment

Port Operations

Simulation at Container Terminals

Simulation Model

Container Movements

Port Infrastructure

Model Validation

Design and Results of Scenario Experiments

Research Contributions

Conclusions

References

Simulation of ITSM Processes as Training Tool Set

Introduction

IT Service Management

IT Service Management Processes

ITIL Processes

Process Simulation

Training through Simulation

ITSM Simulators

ITSM Process Simulation

Training through Process Simulation

Conclusion and Outlook

References

Author Index