Heat Transfer Technique with organic fluids

Prefaces and Table of Contents

Description of the Most Important Symbols

1 Introduction

2 Heat Transfer Fluids

2.1 General

2.2 Organic Heat Transfer Fluids

2.3 Silicone Oil-Based Heat Transfer Fluids

2.4 Glycol-Based Heat Transfer Fluids

3 Design of Heat Transfer Plants

3.1 Symbols, Flow Sheets and Abbreviations

3.2 Plant Systems

3.3 System Design of Plants with Forced Convection

3.4 System Additions

3.5 Plant Separation System to Atmosphere

3.6 Heat Transfer Fluid in the Collection Vessel

3.7 Parallel Connection of Heaters

3.8 Flow Connecting Possibilities of the Heat Consumer

3.9 Additions and Summary of the Plant Systems

3.10 Selection Criteria for the Plant System

3.11 Plants with Liquid and Vaporous Heat Transfer Fluid

3.12 Plant Data

3.13 System Performance Curve of the Plant

3.14 Safety Equipment

3.15 Design of Salt Melt Installations

3.16 Design of a Liquid Metal Installation

4 Fundamentals of Flow and Heat

4.1 Flow Rate of Heat Transfer Fluid

4.2 Pressure Losses on the Heat Transfer Fluid Side

4.3 Fundamentals of Heat

5 Heaters

5.1 Electric Heaters

5.2 Directly Fired Heaters

5.3 Heater Heated by Hot Gases

5.4 Heaters with External Furnaces

5.5 Heater Performance Field

5.6 Example of Calculation of the Highest Film Temperature in the Heater

5.7 Deposits and Stresses in the Heater Tube Wall

5.8 Measures to Prevent Explosions in the Heater

6 Plant Components

6.1 Heating

6.2 Circulating Pumps

6.3 Valves

6.4 Pipework

6.5 Tanks

7 Heat Consumers

7.1 Determination of the Heat Requirement

7.2 General Design Rules

7.3 Air Heaters

7.4 Stirrer Vessels, Containers and Tanks

7.5 Heat Exchangers

7.6 Steam Generators

7.7 Hot Tap Water Heaters

7.8 Cylinder Heating

7.9 Press Heating

7.10 Different Options for Heating and Cooling with Storage Tanks

7.11 Heating – Cooling – Chilling (H-C-C)

7.12 Pressure Rise Through the Influence of Heat on a Captive Liquid

7.13 Heat Consumers by Fields of Application

8 Measuring, Control and Circuit Technology

8.1 Measuring Technology

8.2 Control Technology

8.3 Limitation Technology

8.4 Circuit Technology

9 Installation Specifications

9.1 Installation of the Heaters

9.2 Heater Room Specifications

9.3 Stacks

10 Operation of Heat Transfer Plants

10.1 Acceptance Test

10.2 Cleaning

10.3 Leak Test

10.4 Filling of the Plant with Heat Transfer Fluid and Pressure Test

10.5 Function Test

10.6 Commissioning

10.7 Record of Measurements

10.8 Shutting-Down

10.9 Maintenance

10.10 Repairs

10.11 Systems for Increasing Operating Safety and InstallationAvailability

11 Statutes, Ordinances, Regulations, Standards and Specifications of the EU and DIN

12 Biomass CHP Plants with Organic Fluids(ORC Installations)

12.1 Energy from Wood Combustion

12.2 Intermediate Circuit Heat Transfer Fluid System

12.3 Turbine Circuit with Silicone Oil as the Fluid

12.4 Requirements for Heat Transfer Fluid Oil Installationswith Wood Firing Systems for ORC Power Generation

13 Equations, Diagrams and Tables for Project Planning for Heat Transfer Fluid Installationsin the Liquid Phase

13.1 Volume Flow V

13.2 Pipework Inner Diameter

13.3 Contents I

13.4 Expansion Volume

13.5 Expansion Line dExp and Vent Line dVent

13.6 Pressure Loss Calculation

13.7 Pump and Pump Motor Power Requirement PP and PM

13.8 Ratio of Thermal Power to Pump Power Q/PP

13.9 Measurement Orifice and Throttle Orifice dBL and dDr

13.10 Heat Transfer and Fluid Vapor Data

13.11 Flame-, Combustion Chamber- and Heater Dimensions

13.12 Technical Combustion Efficiency of a Heater ?F

13.13 Fuel Flow and Exhaust Gas Flow B and VA

13.14 Fan Power P

13.15 Stack Diameter for Liquid and Gaseous Fuels dS

13.16 Pipe Routing

13.17 Structural Calculations [13.5]

14 Overview Diagrams of Assemblies: Form Sheets with Sample Calculations

14.1 Form Sheets

14.2 Form Sheets with Sample Calculations

15 Properties of Organic Heat Transfer Fluids

1. Mineral Oil-Based Organic FluidsApplication Area: Approx. 50…250 °C

2. Synthesis-Based Organic FluidsApplication Area: Approx. 50… max. 400 °C

3. Organic Fluids for Heating-Cooling-Chilling ProcessesApplication Area: Approx. 50…300 °C

4. Organic Fluids for the Food IndustryApplication Area: Approx. 100…300 °C

5. Heat Transfer Fluids Based on Polyalkyleneglycol DerivativesApplication Area: Approx. 100…250 °C

6. Organic Fluids for the Cleaning and Rinsing of Heat Transfer Installations

16 Units and Conversion Tables

17 Comparison of German and Foreign Rules andStandards

17.1 Pipeline Components and Materials

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